Luckee accompanied ATS Proequipment on a product development visit to Changhong's facility — reviewing the full large-format press die range, witnessing live independent force testing reaching 16,874 kg peak output, and assessing the factory's in-house metrology and testing capabilities.
ATS Proequipment's existing press tool range covers standard residential and light commercial pipe diameters. To expand into larger commercial and industrial applications, they required a supplier capable of producing large-format hydraulic press dies — from DN32 up to DN150 — with independently verifiable crimping force output and a dimensional verification process their buyers could trust.
Changhong presented a complete product range spanning DN32, DN80, and DN150 press die sizes, alongside the hydraulic tool body and adapter components required to drive them. Rather than taking the factory's performance claims at face value, Luckee arranged for force testing to be conducted at an independent third-party laboratory — Zhejiang Tashan Fluid Control Technology — where peak output was measured live and logged against a calibrated load cell.
The factory also opened their in-house QC laboratory for inspection, revealing a coordinate measuring machine, a Tensile Technologies universal testing machine, battery and electrical test equipment, and a Rockwell hardness tester — a level of metrology capability that goes well beyond what most hydraulic tool manufacturers in the region maintain.
Each die size was physically inspected and function-verified during the visit. The range covers light commercial through to heavy industrial pipe installation applications.
Rather than accepting manufacturer-declared force specifications, Luckee arranged independent force testing at Zhejiang Tashan Fluid Control Technology Co., Ltd. The hydraulic tool body was mounted on a calibrated load cell test bench and actuated through multiple full-stroke cycles. Peak output was logged digitally and recorded on a handwritten test sheet signed by the test engineer.
Historical log — Channel 1 data (smaller tool variant, 26 Sept – 8 Oct 2024):
| Test No. | Date / Time | Peak Force | Unit |
|---|---|---|---|
| 7695 | 2024-09-26 11:22 | 2,262.0 | kg |
| 7696 | 2024-09-26 11:23 | 2,376.9 | kg |
| 7697 | 2024-09-26 11:23 | 2,375.9 | kg |
| 7698 | 2024-09-26 11:24 | 2,281.9 | kg |
| 7699 | 2024-09-26 11:24 | 2,320.2 | kg |
| 7700 | 2024-09-26 11:25 | 2,371.7 | kg |
| 7701 | 2024-09-26 11:25 | 2,271.9 | kg |
| 7702 | 2024-09-26 11:26 | 2,367.5 | kg |
| 7703 | 2024-10-08 09:03 | 2,425.6 | kg |
Changhong's factory QC lab was inspected during the visit. The equipment level significantly exceeds what is typical for a manufacturer in this category — indicating a genuine commitment to dimensional and material verification.
The motor and actuator assembly line was observed in active production during the visit — confirming in-house manufacturing capability rather than bought-in sub-assemblies.
Luckee recommends proceeding to formal sample confirmation for the DN32, DN80SF, and GT-DN150 die sizes. A pre-production inspection should be scheduled once tooling is confirmed and sample units are ready — with particular attention to bore roundness verification on the DN150 die using the on-site CMM, and a repeat force test on the production-intent tool body.
Every photo was taken during the on-site development review. Click to enlarge.
Changhong demonstrated a complete DN32–DN150 large-format press die range with a physically verified product portfolio. Peak crimping force reached 16,874 kg at independent test — well above typical manufacturer claims in this category. The in-house QC laboratory (CMM, UTM, oscilloscope, battery tester, hardness tester) indicates a level of metrology commitment that supports ATS Proequipment's quality requirements for the UK market. The active motor assembly production line confirms in-house manufacturing of the core drive component. Luckee recommends proceeding to formal sample confirmation with pre-production CMM verification of die bore roundness on the DN150 size and a repeat force test on the production-intent tool body.
We verify performance claims independently — before tooling investment is committed. Force testing, dimensional verification, lab assessment.
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