Development Spotlight Large-Format Press Tools Plumbing & Fluid Technology

DN32 to DN150 Hydraulic Press Tool Development — ATS Proequipment

Luckee accompanied ATS Proequipment on a product development visit to Changhong's facility — reviewing the full large-format press die range, witnessing live independent force testing reaching 16,874 kg peak output, and assessing the factory's in-house metrology and testing capabilities.

ATS Proequipment (UK)
Changhong — Taizhou, China
Product Development Review
DN32–DN150 Hydraulic Press Dies
Development Status
APPROVED
Pass
Force Output
Pass
Product Range
A
QC Lab
Live
Production
DN150
Maximum press die diameter confirmed
16,874 kg
Peak crimping force — independently tested
3 labs
CMM, UTM tensile tester, electrical QC bench
9 tests
Force data points logged — consistent output
The Visit

Verifying a New Large-Format Press Tool Range from Ground Up

ATS Proequipment's existing press tool range covers standard residential and light commercial pipe diameters. To expand into larger commercial and industrial applications, they required a supplier capable of producing large-format hydraulic press dies — from DN32 up to DN150 — with independently verifiable crimping force output and a dimensional verification process their buyers could trust.

Changhong presented a complete product range spanning DN32, DN80, and DN150 press die sizes, alongside the hydraulic tool body and adapter components required to drive them. Rather than taking the factory's performance claims at face value, Luckee arranged for force testing to be conducted at an independent third-party laboratory — Zhejiang Tashan Fluid Control Technology — where peak output was measured live and logged against a calibrated load cell.

The factory also opened their in-house QC laboratory for inspection, revealing a coordinate measuring machine, a Tensile Technologies universal testing machine, battery and electrical test equipment, and a Rockwell hardness tester — a level of metrology capability that goes well beyond what most hydraulic tool manufacturers in the region maintain.

Client
ATS Proequipment — Plumbing & Fluid Technology, UK
Supplier
Changhong — Taizhou, Zhejiang Province
Product Range
Hydraulic press tool bodies + dies: DN32, DN80SF, GT-DN150
Force Test Lab
Zhejiang Tashan Fluid Control Technology Co., Ltd — independent
Visit Outcome
Development partnership approved — proceed to sample confirmation
DN80SF press die mounted on hydraulic tool
DN80SF large collar die mounted and engaged on the hydraulic press tool body — showing the die-to-tool interface that was assessed during the visit. The large opening confirms 80mm pipe press capability.
Product Range

Three Die Sizes Confirmed — DN32 to DN150

Each die size was physically inspected and function-verified during the visit. The range covers light commercial through to heavy industrial pipe installation applications.

DN32 die components and hydraulic tool body
DN32
DN32 Collar Die + Jaw Set
DN32 ring collar die, compact jaw dies with copper-finish guide pins, and the hydraulic tool body confirmed. Entry-level large-format size targeting 32mm commercial pipe press applications.
DN80SF tool assembled with large collar die
DN80SF
DN80SF Large Collar Die — Assembled
80mm press die mounted and engaged on tool body. The SF designation confirms stainless-compatible forming geometry. This size targets commercial heating, fire suppression, and industrial fluid systems.
GT-DN150 large collar dies
GT-DN150
GT-DN150 Collar Dies — Maximum Range
Two GT-DN150 dies confirmed physically present and dimensionally assessed. At 150mm, this is the largest die in the range — targeting major commercial infrastructure, district heating, and industrial fluid system installation.
Independent Force Testing

Peak Crimping Force Measured at Independent Laboratory

Rather than accepting manufacturer-declared force specifications, Luckee arranged independent force testing at Zhejiang Tashan Fluid Control Technology Co., Ltd. The hydraulic tool body was mounted on a calibrated load cell test bench and actuated through multiple full-stroke cycles. Peak output was logged digitally and recorded on a handwritten test sheet signed by the test engineer.

16,874 kg
Peak crimping force — independently verified Measured on calibrated weighing test bench, Zhejiang Tashan Fluid Control Technology. Consistent across multiple actuations at test bench No. 1, 08 October 2024.

Historical log — Channel 1 data (smaller tool variant, 26 Sept – 8 Oct 2024):

Test No. Date / Time Peak Force Unit
76952024-09-26 11:222,262.0kg
76962024-09-26 11:232,376.9kg
76972024-09-26 11:232,375.9kg
76982024-09-26 11:242,281.9kg
76992024-09-26 11:242,320.2kg
77002024-09-26 11:252,371.7kg
77012024-09-26 11:252,271.9kg
77022024-09-26 11:262,367.5kg
77032024-10-08 09:032,425.6kg
Force test setup at independent laboratory
Independent force test bench — Zhejiang Tashan Fluid Control Technology. Controller reads peak 16,874.5 kg. 20-point test record on the clipboard behind the tool.
Weighing controller historical force data log
Historical data log on the weighing controller — 9 test records, 2,262–2,426 kg peak range, timestamped and exportable.
QC Laboratory

In-House Metrology and Testing Equipment

Changhong's factory QC lab was inspected during the visit. The equipment level significantly exceeds what is typical for a manufacturer in this category — indicating a genuine commitment to dimensional and material verification.

LEAD CMM coordinate measuring machine
Dimensional Metrology
LEAD Bridge CMM — Coordinate Measuring Machine
CNC-controlled CMM on granite plate for precise 3D dimensional verification of machined parts. Critical for verifying die bore geometry and tool body tolerances to sub-micron accuracy.
Tensile Technologies universal testing machine
Materials Testing
Tensile Technologies UTM — Universal Testing Machine
Full-height universal testing machine for tensile and compression strength testing of tool components and die materials. Confirms that structural components meet minimum material strength requirements before entering production.
QC lab bench with electrical test equipment
Electrical & Hardness Testing
SIGLENT Oscilloscope + ITECH Battery Tester + Rockwell Hardness
Dedicated battery and motor testing bench — SIGLENT oscilloscope for waveform analysis, ITECH programmable supply for charge/discharge cycle testing, and a Rockwell hardness tester for material hardness verification of die components.
Production Line

Active Motor Assembly — 3 Parallel Stations

The motor and actuator assembly line was observed in active production during the visit — confirming in-house manufacturing capability rather than bought-in sub-assemblies.

Motor assembly production line with 3 stations
Assembly Line
3-Station Motor Assembly Line — PLC Controlled
Three identical assembly workstations with PLC control panels, dedicated assembly jigs, and active production observed during the visit. Motor assemblies are built in-house rather than sub-contracted — a positive indicator for quality traceability and delivery consistency.

What active production confirms

  • Motor assembly is in-house — not sub-contracted to unknown third parties
  • 3 parallel stations indicate capacity for multi-SKU simultaneous production
  • PLC control panels above each station confirm parameterised assembly — not manual-only
  • Active worker presence during the visit confirms live production — not a display-only setup

Development recommendation

Luckee recommends proceeding to formal sample confirmation for the DN32, DN80SF, and GT-DN150 die sizes. A pre-production inspection should be scheduled once tooling is confirmed and sample units are ready — with particular attention to bore roundness verification on the DN150 die using the on-site CMM, and a repeat force test on the production-intent tool body.

Full Photo Evidence

All Photos From the Development Visit

Every photo was taken during the on-site development review. Click to enlarge.

Development Verdict

Development Partnership Approved — Proceed to Sample Confirmation

Changhong demonstrated a complete DN32–DN150 large-format press die range with a physically verified product portfolio. Peak crimping force reached 16,874 kg at independent test — well above typical manufacturer claims in this category. The in-house QC laboratory (CMM, UTM, oscilloscope, battery tester, hardness tester) indicates a level of metrology commitment that supports ATS Proequipment's quality requirements for the UK market. The active motor assembly production line confirms in-house manufacturing of the core drive component. Luckee recommends proceeding to formal sample confirmation with pre-production CMM verification of die bore roundness on the DN150 size and a repeat force test on the production-intent tool body.

Development Status
APPROVED
16,874
Peak force (kg) — independently tested
DN150
Maximum die size confirmed
CMM
Dimensional verification in-house
Active
Production line observed live

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